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Custom Non-woven Fabric & Felt Textile Manufacturing Services

Quality ISO Certification
Quality ISO Certification
  Various Non-Woven Fabrics
Various Non-Woven Fabrics
  Various Non-Woven Textiles
Various Non-Woven Textiles

Delaware Valley Corporation manufactures custom non-woven fabrics and textiles, specializing in industrial fabrics and carpeting for a diverse range of products. Applications of our textiles range from car floor mats to medical cast wraps and beyond. Our primary concern in our manufacturing process is to meet our customer's needs by using innovative, needle punch solutions. We welcome non-traditional requirements that may not be able to be fulfilled by most standard textile solutions.

Many of our current products resulted from customers looking for solutions for fabrics that we were able to fulfill with our custom non-woven fabrics. Specific examples of how our custom design approach has benefited our customers include many of our current standard products of today. Our single-ply roofing separator/slip-sheet was the result of a custom design to protect new installations of single-ply PVC and EPDM roofing systems from the old roofing they were to be placed over. This product, with additional custom design then became a standard in protecting these same single-ply membranes in uses for containment ponds and retention basins, and eventually morphed into the geotextile use as filter fabric.

Our Textile Design process for specific customers has also lead to the following custom non-woven fabrics and felts: fluid retention mats, hydrophobic oil absorbers, electrical cable wrap, sound deadening gaskets, breathable vacuum molding liners, saddle blankets, heat and sound insulation blankets, and the list will continue as you, our customer, present us with new challenges. Our creativity and flexibility set us apart from our competitors, and enable us to complete your project efficiently and accurately with an engineered fabric solution that you may never have imagined possible.

In our dedicated production area, measuring 120,000 square ft. between two facilities, we needle punch textiles and fabrics in widths up to 180" (15'), with fiber denier ranging from 1.5 to 400 and weights from 4 oz to 50 ounces. Our needle punched fabrics are especially suited to industrial applications thanks to features like fade resistance, stain resistance, fray resistance, abrasion resistance, mold-ability and the ability to be cut in unique and specialty shapes. We are able to control a variety of characteristics including weight, thickness, loft, pattern, stiffness, tensile strength, porosity, absorption and color to name a few. We can provide secondary operations such as Die cutting and adhesive or custom backing as needed. We look forward to the challenges you may have and the opportunity to serve you.


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Application Examples

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Custom Non-woven Fabric & Felt Textile Manufacturing Capabilities:

In House Capabilities
  • DVC operates in two production facilities totaling 120,000 square feet under roof.
  • DVC presently has five production lines
  • Maximum width up to 180 inches (15 feet)
  • Staple fiber lengths from 1.5 to 4.0 inch
  • Denier from 1.5 To 400
  • Loft from 2mm Flat Punch to 12mm Velour/DiLour
  • Loop and Fiber end
  • 3-D Patterning,
  • Thermal Bonding,
  • PSA application
  • Die Cutting
  • Base Singeing
Markets Served
Architectural
Automotive
Construction
Industrial
Marine
Medical
Roofing
Recreational Vehicle
Trucks
Quality Control
  • Quality Manual and Procedures
  • ISO 9001:2008
  • Statistical Trending at each operation
  • QC Lab (600 square feet)
  • Dedicated QC Personnel
Customer Focus
  • DVC is a "specialty" non-woven fabric producer.
  • Our commitment is to satisfy customer needs with innovative, needle punch solutions.
  • We concentrate on engineering and producing special fabrics for special purposes.
  • From one to a thousand rolls, from a hundred to a million die cuts, service is our hallmark and creativity our motivation.
Standard Patterns
Velour
Random Velour
Plush
Fine Single Rib
Hob Nail
Standard Dual Rib
Chevron
Applications
  • Felts for garments & crafts
  • Column Wrap
  • Acoustic Control
  • Vibration Control
  • Wall Covering
  • Putting Green
  • RV Headliner
  • Trailer Bunk
  • Carpet Tile
  • Carpet Underlay
  • Patterned Runners
  • Loop for Hook & Loop
  • Walk-off Mats
  • Membrane Roof, Slip Sheet
  • Pond Liner, Slip Sheet
  • Paint Roller
  • Filtration, Drainage
  • Substrates, Scrims
  • Anti-Friction
  • Abrasion Prevention
  • Boot Lining
  • Cast & Dermal Wrap
Features of Needle Punched, Engineered Fabrics from DVC.
  • OEM Custom Constructions and Colors
  • Cut-able
  • Moldable
  • Flexible
  • No Binding Required
  • Fade Resistant
  • Stain and Mildew Resistant
  • Will not Fray or Unravel
  • Die Cutting Services Available
  • Secondary Operations Available
Secondary Operations
  • Die Cutting up to 350 Tons Per Stroke
  • Adhesive Backing
  • Custom Backing
  • Laminating

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